Hydraulic breakers are powerful tools used in construction, demolition, and mining operations. However, when not in use, they require proper storage and transportation to prevent damage and ensure longevity. Incorrect handling during these off-use periods can lead to costly repairs or a reduction in the tool’s lifespan. In this article, we will explore the key considerations for storing and transporting hydraulic breakers to maintain their performance and reliability.
1. Preparing the Hydraulic Breaker for Storage
Proper preparation is essential when storing a hydraulic breaker for extended periods, such as between projects or during seasonal downtime. Taking the right steps ensures the tool remains in optimal condition when it’s time to return to work.
Steps for Preparation:
- Clean Thoroughly: Before storing the breaker, ensure it is thoroughly cleaned to remove any dirt, dust, and debris. Pay special attention to the chisel and the tool’s housing, as any leftover debris can cause corrosion over time.
- Drain Hydraulic Fluid: If the breaker will be stored for an extended period, it’s a good idea to drain the hydraulic fluid. This prevents fluid from becoming contaminated or degrading over time, which could lead to poor performance when the breaker is used again.
- Apply Protective Lubricants: To prevent rust and corrosion, apply protective lubricants to exposed metal surfaces, including the chisel and other moving parts. This helps shield the breaker from moisture and environmental elements.
- Check for Damage: Inspect the breaker for any signs of wear or damage before storage. Replace worn parts or repair damaged components to prevent them from deteriorating further while in storage.
2. Storage Environment Considerations
The environment in which the hydraulic breaker is stored plays a significant role in preserving its condition. Proper storage conditions can protect the breaker from harmful environmental factors such as moisture, extreme temperatures, and dust.
Key Storage Guidelines:
- Choose a Dry, Clean Area: Store the hydraulic breaker in a dry, clean environment to protect it from moisture and rust. Humid or damp conditions can accelerate corrosion, especially on metal components.
- Temperature Control: Avoid storing the breaker in areas with extreme temperatures. Prolonged exposure to high heat or freezing conditions can degrade seals, gaskets, and lubricants, leading to performance issues. Ideally, store the breaker in a temperature-controlled environment.
- Use Protective Covers: To further protect the breaker from dust, moisture, and accidental damage, cover the tool with a protective tarp or dust cover. This is especially important if the breaker is stored outdoors or in a less-than-ideal environment.
- Position Properly: Store the hydraulic breaker in an upright position on a stable surface to prevent accidental tipping. Storing the breaker on its side or in an unstable position could lead to damage to the housing or internal components.
3. Hydraulic Breaker Transportation Best Practices
Transporting hydraulic breakers requires careful attention to prevent damage during transit. Whether moving the breaker between job sites or transporting it to a storage location, following proper protocols ensures it arrives in good condition.
Transportation Tips:
- Secure the Breaker Properly: When transporting the hydraulic breaker, ensure it is securely fastened to prevent movement during transit. Use appropriate straps or chains to hold the tool in place and prevent shifting, which could cause damage to the housing, chisel, or hydraulic connections.
- Use a Proper Container or Pallet: Whenever possible, transport the breaker in a protective container or mounted on a pallet to minimize the risk of impact or accidental drops. This also makes it easier to handle the breaker safely.
- Protect Critical Components: Take extra care to protect sensitive parts like the hydraulic hoses, seals, and accumulator. Cover or remove hoses to prevent them from getting pinched or damaged during loading and unloading.
- Avoid Impact During Loading/Unloading: Handle the breaker carefully during loading and unloading operations. Dropping or mishandling the tool can cause damage to internal parts or create misalignments that will affect performance.
- Inspect After Transit: After transporting the breaker to a new location, inspect it for any signs of damage caused during transit. Check all connections, hoses, and bolts to ensure they are intact and secure.
4. Additional Storage Tips for Long-Term Inactivity
If a hydraulic breaker is to be stored for an extended period, such as during off-season months, additional measures should be taken to preserve its condition.
Long-Term Storage Guidelines:
- Periodic Inspection: Even during long-term storage, inspect the breaker periodically for signs of moisture buildup, corrosion, or wear. These inspections can help catch potential issues before they worsen.
- Recharge the Accumulator: Before storing the hydraulic breaker for long periods, ensure that the accumulator is fully charged according to the manufacturer’s specifications. A properly charged accumulator helps maintain the pressure and performance of the breaker when it’s used again.
- Rotate Storage Position: If possible, change the position of the breaker during long-term storage to distribute weight evenly across components and prevent any single part from bearing too much load.
- Prevent Rod Seal Damage: To avoid damaging the rod seal, release any pressure in the system before storage. Prolonged pressure on the rod seal can cause it to wear out prematurely.
5. Common Storage and Transportation Mistakes to Avoid
Avoiding common mistakes in the storage and transportation of hydraulic breakers can prevent unnecessary damage and prolong the life of the tool.
Mistakes to Avoid:
- Improper Securing During Transport: Failing to secure the breaker adequately during transport can lead to severe damage. Ensure the breaker is tightly fastened, and avoid placing it in a position where it can tip or fall.
- Ignoring Regular Maintenance During Storage: Neglecting regular maintenance while the breaker is in storage can cause problems later. Lubricate moving parts and inspect for any potential issues, even if the breaker is not in use.
- Storing in Extreme Conditions: Extreme cold or heat can affect the hydraulic breaker’s seals, hoses, and overall performance. Store the breaker in a controlled environment to avoid this issue.
- Failing to Drain Hydraulic Fluid for Long-Term Storage: Hydraulic fluid can degrade or become contaminated over time. For long-term storage, always drain the fluid to prevent issues when the breaker is reactivated.
Conclusion
Proper storage and transportation of hydraulic breakers are critical to preserving their performance, extending their lifespan, and reducing the need for costly repairs. By following the recommended storage and transport procedures, operators can ensure their hydraulic breakers remain in optimal condition, ready to deliver high performance when needed. Whether it’s protecting the breaker from environmental damage or ensuring it’s securely fastened during transit, these best practices help prevent unnecessary wear and tear and maintain the breaker’s reliability over time.