Transporting and storing hydraulic breakers require careful handling and protective measures to prevent damage, corrosion, and wear. Following proper procedures ensures the equipment remains in optimal condition, ready for use whenever needed.
1. Packaging Requirements for Transportation
During transportation, hydraulic breakers are susceptible to damage from impact, vibration, and environmental conditions. Proper packaging protects the equipment from external forces and environmental exposure.
Packaging Guidelines:
- Heavy-Duty Crating: Use robust wooden or metal crates for heavy hydraulic breakers to contain the equipment securely. These crates should be impact-resistant and reinforced to support the weight of the breaker.
- Internal Padding and Bracing: Use foam padding, rubber supports, or other cushioning materials to stabilize the breaker within the crate, preventing it from shifting or colliding with the sides during transport.
- Separation of Sensitive Parts: Place removable or sensitive components, such as hydraulic hoses or delicate connectors, in separate compartments or padded sections to avoid damage from contact with other parts.
- Protective Covers: Use plastic or cloth covers to shield exposed parts, especially pistons and other moving components, from dust and debris during transit.
Labeling:
- Fragile and Heavy Markings: Mark the crate with “Fragile” or “Heavy” labels and indicate the correct orientation to ensure handlers follow proper lifting and positioning.
- Handling Instructions: Attach clear handling instructions, including “Do Not Stack” or “This Side Up” labels, to prevent improper loading and stacking that could damage the breaker.
2. Vibration and Shock Protection Measures
To prevent mechanical damage from vibrations and impacts during transit, special anti-vibration measures are necessary.
Anti-Vibration Solutions:
- Shock Absorbers: Use shock-absorbing pads or mounts in the crate to reduce vibration transmission. This cushioning minimizes stress on components and prevents misalignment or cracking.
- Secured Fastening: Securely fasten the breaker inside the crate to prevent movement. Reinforce all parts with straps or braces so they remain stable, even if the crate experiences minor jolts.
- Transport Method Considerations: Opt for transport methods with low vibration exposure when possible. For example, ground transport is typically less jarring than air transport for heavy machinery.
3. Rust and Moisture Prevention for Storage
Hydraulic breakers are vulnerable to rust and corrosion if stored in damp or humid conditions. Effective protection against rust and moisture ensures long-term durability.
Rust Prevention Measures:
- Anti-Rust Coatings: Apply anti-corrosion sprays, oils, or other rust-preventive coatings to exposed metal surfaces, particularly on the chisel, piston, and any other metal components.
- Protective Wrapping: Wrap the breaker in a moisture-resistant plastic cover or use rust-inhibitor bags to protect against environmental humidity.
- Humidity-Controlled Storage: Store the breaker in a climate-controlled area with low humidity levels to prevent rust formation. Use dehumidifiers in the storage space if necessary, especially in regions with high humidity.
Moisture Prevention for Hydraulic Components:
- Sealing Openings: Cover or seal all hydraulic ports and fittings to prevent moisture or dust from entering the hydraulic system.
- Desiccant Packs: Place desiccant packs within the packaging or storage container to absorb residual moisture, providing an extra layer of protection against corrosion.
4. Long-Term Storage Protection
If a hydraulic breaker will be stored for an extended period, additional precautions are necessary to keep the equipment in optimal condition.
Long-Term Storage Guidelines:
- Periodic Rotation: Rotate or move the equipment periodically to avoid flat spots on tires or pressure points on the structure.
- Component Inspection: Perform routine checks on stored breakers to inspect for signs of rust, moisture accumulation, or any deterioration.
- Battery and Electrical Component Care: If the breaker includes electrical components, disconnect the batteries or keep them charged separately to avoid battery discharge or corrosion of contacts.
5. Preparing for Reuse After Storage
When ready to use a hydraulic breaker after storage, it’s essential to inspect and service the equipment to ensure it’s operational.
Inspection and Preparation Steps:
- Thorough Cleaning: Remove any dust, rust inhibitors, or residual protective coatings from the breaker’s surface, especially on moving parts.
- Hydraulic System Check: Inspect all hydraulic hoses, seals, and connections for leaks or wear. Replace any seals or gaskets if they show signs of cracking due to extended storage.
- Lubrication: Lubricate all moving parts, including the piston and chisel, to reduce friction during operation.
- Test Run: Perform a test run under controlled conditions to ensure all components function properly and that there are no leaks or pressure issues in the hydraulic system.
Conclusion
Following these protective measures for transport and storage, such as using sturdy packaging, vibration reduction, anti-corrosion methods, and regular inspections, keeps hydraulic breakers in prime working condition. Proper care ensures that when the equipment is ready to be deployed, it can perform efficiently without requiring extensive repairs or maintenance.